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  • Yellow Train Projects

Projects


  • Bombardier Class 375 & 376 GSM-r

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    Client: Bombardier

    Location: Ramsgate, Kent


     

    • Fully Managed Installation of GSMR

    • Scope of Supply:

    • First in Class fit

    • CACU upgrade

    • GSMR Ready Stage

    • GSMR Live

    • Project and Engineering Management

    • Review of Work Instructions & Drawings to capture changes from First in Class fit

    • Testing of Installed cabling

    • Commissioning of New GSMR System

    • Site Logistics

     

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    MKIV Corrosion Repair Services

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    Client: East Coast

    Location: Bounds Green, London


     

    • Integrating corrosion repairs on Depot Exam Cycle

    • Setup and management of Welding bay and associated safety measures

    • Structural assessment of underframes on site

    • Project Management of Welding of vehicles and protection of electronics

    • Training and assessment of artisans over 5 month period of 24 hour shift cover

    • Technical and commercial management of programme to meet Business needs and safety concession deadlines

     

     

     

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    MKIV & DVT High Speed Impact Damage Repair Services

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    Client: East Coast

    Location: Bounds Green, London


    • Initial Assessment and Damage Survey
    • Structural Assessment  
    • Brake System Removal

    • Specialist Procurement and Sourcing of components and materials

    • Off Site Pressure test and Certification of new components

    • Rebuild Underframe panels and module cases from sourced metals

    • Coupler Alignment checks

    • Underframe welding 

    • DVT Front End rebuild from sourced metals and patterns

    • On site Manufacture of all Bracketry and Framework 

    • Through train ETS pull-out replacement 

    • Through train WiFi Jumpers / Receptacles sourced and fitted 

    • Final Brake Test and Handover reports

     

     

     

     

     

     

     

     

     

     

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    CLASS 170 DMU Driver Advisory System

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    Client: TTG / FSR

    Location: Eastfield, Glasgow


    • Fully Managed Installation of a DAS
    • Project Management
    • Logistics and Site Management
    • System Integration, Testing and Commissioning

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    CLASS 377 & 455 Energy Metering Installation

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    Client: Southern

    Location: Selhurst


    • Managed Installation
    • Testing & Commissioning

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    CLASS 319 EMU Refresh

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    Client: Porterbrook / FCC

    Location: Bedford


    • Fully Managed Installation & Logistics Management
    • Interior refresh
    • Toilet upgrades
    • Draught screens
    • Drivers cab door modifications
    • Interior branding

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    MKIII Catering Car Build

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    Client: Atlantic Design / WSMR

    Location: Marcroft


    • Managed Installation
    • Full Catering car re-build & renewal
    • Logistics and Site Management
    • System Testing

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    HST Fleet

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    Client: Arriva XC / Nomad

    Location: Craigentinny


    • Managed Installation of a Wi-Fi system
    • Site Management
    • Logistics
    • System Integration, Testing and Commissioning

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    CLASS 3000, 4000 & Enterprise Fleets

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    Client: Nomad / NIR

    Location: Fort William / York Road


    • Managed Installation of a Wi-Fi system
    • Project Management
    • Site Management
    • Logistics
    • Specification and Installation of new inter-car Jumpers
    • System Integration
    • Testing
    • Commissioning

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    MKIII & MKIV CCTV

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    Client: East Coast

    Location: Bounds Green


    • Installation of CCTV System to Mk3’s & Mk4’s
      • Scope Includes
      • Installation of IP Backbone
      • New Inter-Vehicle Jumpers & Roof Mounted Antenna
      • New Digital Cameras & DVR
    • Site Management
    • System Testing
    • Commissioning

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    CLASS 165 & 166 APIS

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    Client: TrainFX / FGW

    Location: Reading


    • Two Phased installation:-
      • Phase 1 – Communications & Roof Antenna
      • Phase 2 – New Displays, Controllers & Relay Mods

     

    • Provision additional support services:-
      • Creation of Installation Work Instructions
      • Site Management
      • Testing of Installed cabling
      • Commissioning of New APIS System

     

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    CLASS 2900 Turnkey Flooring Replacement

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    Client: FCC

    Location: Bedford


    • Project Phases:-
      • Engineering Review of Water Ingress & Floor Design
      • Prototype
      • Fleet Role Out
    • Project Scope consists of
      • Investigation in to water ingress
      • New flooring design to meet Cat1b Fire Standard
      • Supply of all materials/Installation

       
    • Project Complexities
      • Certain Areas of Flooring cannot be removed
      • Vehicles Modified in Service for Sound Protection
      • No Details of how the original modification was undertaken

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    CLASS 319 Automated Passenger Counting

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    Client: FCC

    Location: Bedford


    • Fully Managed Installation of Automated Passenger Counting (APC) System
      Incorporating:
      • DVR
      • Fitment of new Inter-Vehicle Jumpers
      • Door Mounted Sensor
      • IP Back Bone
      • Vehicle Controllers
      • System Testing & Commissioning

     

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    CLASS 317, 321, 313 & 365 – Laminate Glass Replacement

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    Client: FCC

    Location: Bedford / Hornsey


    • Fully managed Installation
    • Materials Management
    • Procurement of consumables
    • Replacement of all fleets laminate glass
    • Multi-depot delivery
    • Origination of new procedure and Work Instructions
    • TOC Training

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    CLASS 456 EMU Interior Refresh & RCM TrainTracer

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    Client: Porterbrook / Southern

    Location: Selhurst


    • Fully Managed Installation & Logistics Management
    • Interior refresh
    • Removal of existing toilet
    • Removal and replacement of draught screens
    • Removal of seating
    • Interior Re-branding
    • Full Traction Control (RCM) TrainTracer modification
    • Various safety critical modifications (drivers door, LED lighting, VMD brake etc.)

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    CLASS 319 EMU JLR Modification

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    Client: ALSTOM / FCC

    Location: Bedford


    • Fully managed Installation
    • Replacement of the JLR Relay in the Traction Case
    • Replacement of unreliable JLR Relay;
    • Installation of Mors Smitt Relay
    • Modification of Traction Case
    • New vehicle wiring
    • Testing of all new wiring
    • Commission of the modification

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    CLASS 158 & 159 GSMR

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    Client: South West Trains

    Location: Salisbury


    • Fully Managed Installation of GSMR
    • Scope of Supply:-
              - First in Class fit (Sept 11)
              - GSMR Ready Stage (Feb 12)
              - GSMR Live & Legacy Equipment Removal
    • Review of Work Instructions & Drawings to capture changes from First in Class fit
    • Testing of Installed cabling
    • Commissioning of New GSMR System
    • De-Commissioning of NRN and CSR Systems
    • Site Logistics

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    Network Rail Stoneblower Safety Critical Camera Systems

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    Client: Network Rail

    Location: National


    • Technology obsolescence study
    • Product Specification
    • New Technology identification
    • System Design
    • Engineering Design
    • System Trial and Approval
    • CCTV system replacement to meet Network Rail Rule Book requirements
    • Installation
    • Commissioning
    • Technical Support
    • Spares
    • Specialist Safety System

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    Class 319 EMU Remote Condition Monitoring (TrainTracer)

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    Client: ALSTOM / FCC

    Location: Bedford TMD


    • Replacement of components e.g. Relays, traction rack cards..
    • Managed Installation of  TrainTracer RCM, to allow the base lining of the Class 319 Traction System
    • RCM System Consists of :-
    • Communication & Data Acquisition Modules
    • CMD’s, VMD’s and Pressure transducers
    • Installation & System Testing
    • Provision of Engineer  to review output data and provide First Capital Connect support on reliability improvement
    • Fitting, replacement, Installation and mounting of RCF
    • Installation of Ducting and Cables for the communications System   
    • Installation of Fibre Optic Cables and Transmitter Panels   
    • Replacement of MSR Relay   
    • RCS Sarian Box Set up   
    • Installation of Crowbar   
    • RCF Software Upgrade   
    • GPS Antenna

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    Class 465 & 466 EMU Remote Condition Monitoring

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    Client: ALSTOM / LSER

    Location: Slade Green


    • Parallel loom fitted to OTMR and signal sent to DAU
    • OTMR Interfacing
    • Parallel loom fitted to traction rack monitoring firing panel signals
    • Pressure transducers fitted to Main reservoir piping
    • Pressure transducers fitted to brake cylinder pressure gauge
    • VMD fitted to fuse and link box to monitor CMD signals
    • VMD fitted to monitor Group Isolation Switches
    • Pressure transducers fitted to monitor GIS switch operation
    • 3 DAU fitted for collation of signals
    • CCU for transmission
    • Various modifications to relays for additional signals routed via u/frame conduit to
    • Installation of new underframe conduits and cabling
    • Installation of communications module
    • Installation and programming of new CMD’s, VMD’s, Pressure Transducers, Switches and Relays
    • Full modification and testing (OTMR, data links and train to shore)
    • Fitness to run unit testing

     

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    Class 334, 320, 318, 314, 156 158, MKIII’s – Laminate Glass

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    Client: First ScotRail

    Location: Various


    Class 334012

    • Fully managed Installation
    • Materials Management
    • Procurement of consumables
    • Replacement of all fleets laminate glass
    • Lamination undertaken in the depot
    • Origination of new procedure and Work Instructions
    • TOC Training
    • Delivered at Shields, Corkerhill, Haymarket and Inverness

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    Class 66 Heavy Haul Driver Advisory System

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    Client: TTG / Freightliner

    Location: York


    TTG Das

    • Fully Managed Installation of a DAS
    • Project Management
    • Logistics and Site Management
    • System Integration, Testing and Commissioning



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    Class 456 Passenger Information System

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    Client: Porterbrook / Southern

    Location: Selhurst


    • Managed Installation & Logistics Management
    • Advanced Passenger Information System
    • Work Instructions
    • Testing & Commissioning

     

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    First Capital Connect - Technical & Engineering Support

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    Client: First Capital Connect

    Location: Bedford, London


     

    • Fully Managed Installation of a DAS
    • Project Management
    • Logistics and Site Management
    • System Integration, Testing and Commissioning

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    TrainFX Class 323 Media Removal

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    Client: TrainFX

    Location: Soho, Birmingham


     

    • Removal of on-board Media system
    • Rectification of panels and cabling
    • Environmental disposal of Media System

     

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